RP5 Series

Dry-Mate Subsea Connectors

Rugged subsea electrical connector systems with standard 15,000 psi pressure capability, redundant sealing, injection-molded PEEK insulators and pressure-balanced oil-filled options.

Rampart RP5 dry-mate subsea connector system
15,000 PSI Open Face · Closed Face · PBOF
Dry-Mate Underwater Connector System
PEEK Injection-Molded Insulation
PBOF Straight & 90° Options
G · K · M · O Standard Shell Sizes
RP5 Overview

One rugged platform. Two approaches to subsea connectivity.

The RP5 Series combines dry-mate electrical connectivity, redundant sealing, injection-molded PEEK insulation, multiple mounting configurations and PBOF capability within a flexible high-pressure underwater connector platform.

Standard RP5 and RP5 Kahuna™

Standard RP5 configurations are available across the common subsea shell styles. RP5 Kahuna extends the platform with an architecture designed to electrically isolate metallic components from the mounting structure.

Kahuna configurations are available for selected connector styles including CCP, FCR and BCR.

CCP CCR FCR FCR90 BCR PBOF Pressure Caps

RP5 Series

Dry-mate subsea connector architecture with redundant sealing and rugged PEEK inserts.

RP5 Kahuna™

PEEK overmolded architecture designed to eliminate cathodic delamination.

RP5 Performance Specifications

Pressure
15,000 psi open faced, closed face and PBOF
Temperature
Standard: −30°F to 350°F*
Voltage
Standard: 600 VDC*
Amperage
#22
7 A
#20
11 A
#16
22 A
#10
42 A
Insulation Resistance
5 GΩ @ 1000 VDC @ ambient

* Higher temperature and higher voltage available upon request. Above 180°F alternate FKM O-rings, CCP Nut Washers + Spacer must be used.

RP5 Materials

Shells
STD: 316 Stainless Steel, Passivated
OPT: Titanium
Other materials available upon request
CCP Nut
STD: C630 Bronze
Alternate materials: inquire
Insert Body
PEEK
Support Disk
Copper Alloy
Electrical Contacts
Gold Plated Copper Alloy
Retaining Rings
316 Stainless Steel
PBOF Locking Screws & Ring
316 Stainless Steel
CCP Nut Washers
Acetal
O-Ring Seals
NBR 90A Durometer
RP5 Subsea Applications

Dry-mate connectivity for demanding underwater systems.

RP5 subsea electrical connectors support power, control, instrumentation and sensor connections across demanding underwater systems and marine equipment.

01

Underwater Vehicles

ROVs, AUVs, UUVs and underwater platforms use reliable electrical connections for thrusters, sensors, cameras, navigation and control systems.

02

Subsea Oil & Gas Controls

Connectivity for wellhead trees, manifolds, umbilicals, instrumentation and subsea control modules.

03

Well Intervention & Drilling

Rugged interfaces for motors, actuators, sensors, telemetry and control equipment.

04

Submarine Systems

Pressure-resistant connectivity supporting power, sensing, control, navigation and external equipment.

05

Acoustic Measurement

Subsea electrical connections for hydrophones, transducers and underwater sensor arrays.

RP5 Connector Types

Select the configuration.

Open a connector below to compare configurations, review specifications and access mounting or dimensional information.

RP5 Cable Connector Plug
CCP · Standard + Kahuna

Cable Connector Plug

Molded subsea cable plug with locking sleeve.

The CCP is molded to a suitably designed subsea cable and attaches to a receptacle via a locking sleeve. This connector is usually configured with sockets and may be configured with pins when the application permits.

Standard RP5 CCP

Standard RP5 CCP

Standard RP5 Cable Connector Plug with rugged dry-mate sealing and PEEK insert architecture.

Dry-Mate Mating Style
15,000 PSI Pressure Rating
PBOF Compatible
SS / Titanium Materials

Function

Molded cable plug attaching to a receptacle through a locking sleeve.

Applications

ROVs, AUVs, ASVs, submarines, diving systems and oceanographic equipment.

Components / Dimensions

Reference Drawing
RP5 CCP dimensions
RP5 Cable Connector Receptacle
CCR

Cable Connector Receptacle

Cable-to-cable dry-mate receptacle.

The CCR uses the thread profile of a receptacle and is molded to a suitably designed subsea cable. It is primarily used for cable-to-cable connections.

Dry-Mate Mating Style
15,000 PSI Pressure Rating
PBOF Compatible
SS / Titanium Materials

Function

Receptacle molded to subsea cable for cable-to-cable connections.

Applications

ROVs, AUVs, ASVs, submarines, diving systems and oceanographic equipment.

RP5 Flange Connector Receptacle
FCR · Standard + Kahuna

Flange Connector Receptacle

Four-hole square flange mount.

The FCR uses a square flange with four mounting holes to connect subsea electrical cables to pressure housings and mechanical installations.

Standard RP5 FCR

Standard RP5 FCR

Standard four-hole flange receptacle for subsea pressure housings.

Design

Square flange with four mounting holes for secure installation.

Applications

Pressure housings, underwater vehicles, submarines and marine equipment.

Mounting Dimensions

Reference Drawing
RP5 FCR mounting dimensions
RP5 FCR90
FCR90

90° Flange Connector Receptacle

Low-profile parallel cable routing.

Designed for applications where available space is limited or the cable must run parallel to the housing.

Design

90-degree flange configuration using four mounting holes.

Applications

Compact subsea installations and constrained cable-routing environments.

Components & Mounting Dimensions

Reference Drawing
RP5 FCR90 mounting dimensions
RP5 BCR
BCR · Standard + Kahuna

Bulkhead Connector Receptacle

Threaded pressure-housing installation.

The BCR installs into a threaded hole or through a bore with a locking nut to provide a compact electrical interface for pressure housings.

Standard RP5 BCR

Standard RP5 BCR

Standard threaded bulkhead receptacle with face and bore sealing options.

Design

Thread-style mounting using face sealing or combined face and bore sealing.

Applications

Pressure housings, underwater vehicles, submarines and oceanographic systems.

Mounting Dimensions

Threaded + Through Bore
RP5 BCR mounting dimensions
RP5 PBOF
PBOF / PBOF90

PBOF Adaptors

Pressure-balanced oil-filled assemblies.

PBOF adaptors connect flexible tubing to a CCP or CCR to create a pressure-balanced oil-filled assembly.

RP5 PBOF straight adaptor PBOF · Straight
RP5 PBOF90 PBOF90 · Right Angle

Function

Allows internal oil pressure to equalize with the surrounding subsea environment.

Applications

Commonly used on deepwater vehicles and equipment repeatedly cycling through extreme pressure.

RP5 pressure cap
Protection

Pressure & Splash Caps

Protection for unused RP5 interfaces.

Full-pressure caps replace a mating connector for unused subsea interfaces. Splash-proof protectors provide protection during storage and handling.

Plug Protector Splash Proof Plug · Splash Proof
Receptacle Protector Splash Proof Receptacle · Splash Proof
Plug Protector High Pressure Plug · High Pressure
Receptacle Protector High Pressure Receptacle · High Pressure
RP5 Inserts

Standard and custom contact configurations.

RP5 inserts are available across multiple shell sizes with male-pin and female-socket arrangements. Contact configurations can be adapted to suit application-specific electrical requirements.

Size G Size K Size M Size O Male / Female Custom Available

Need help configuring an RP5 connector?

Rampart engineering can help select connector style, standard or Kahuna configuration, shell size, contact arrangement, mounting, materials and PBOF options.

Contact Engineering
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